What is Simulation-driven Design?
Simulation-driven design is an engineering approach in which simulation tools are integrated early and throughout the design process. This methodology allows engineers to use virtual simulations to test, validate, and optimize their designs before physical prototypes are created.
Harnessing advanced simulation technologies, such as FEA (finite element analysis) and CFD (computational fluid dynamics), engineers can evaluate multiple design alternatives and make informed decisions earlier in the product development cycle.
Unlike traditional design processes, where simulations are often used only for final validation, simulation-driven design brings these tools to the forefront. This shift enables designers to explore a wider range of possibilities, identify potential flaws early, and reduce costly late-stage changes.
The role of simulation-driven design in product development
Simulation-driven design integrates CAE (computer-aided engineering) tools directly into the design process, allowing for continuous testing and refinement without the need for physical prototypes. By simulating real-world conditions such as stress, heat transfer, fluid dynamics, and electromagnetic fields, engineers can predict how a product will perform under various scenarios.
The key benefit of simulation-driven design is its ability to reduce the time-to-market by minimizing the need for multiple physical prototypes. Instead of relying on trial-and-error methods, engineers can use simulation data to make informed decisions about materials, geometry, and manufacturing processes. This leads to more innovative designs that meet performance requirements while also being cost-effective.
What are the benefits of simulation-driven design?
Early design validation
Validate designs early in the product development cycle, reducing the risk of costly design changes later on. This ensures that products meet performance requirements before moving into detailed design or production stages.
Limit need for physical prototyping
Significantly decrease reliance on physical prototypes by validating design with realistic simulation. This not only cuts costs but also speeds up the overall development timeline.
Enhance product performance
Optimize designs for better performance under various scenarios by simulating real-world conditions such as stress, heat transfer, and fluid dynamics.
Reduce time-to-market
Simulate material flow and optimize production methods to reduce manufacturing-related costs and ensure efficient production workflows.
Streamline product development
Allow for rapid testing and refinement of designs, streamlining the entire product development cycle from concept through production.
Optimize manufacturing processes
Allow for rapid testing and refinement of designs, streamlining the entire product development cycle from concept through production.
What's the best way to get started with simulation-driven design in your organization?
Keep reading to discover our recommended approach to simulation-driven design, or reach out to us for a free consultation today.
Start by identifying the KPIs (key performance indicators) you want to optimize, such as weight reduction, thermal efficiency, or structural integrity. Clear goals will help focus your simulations on the most critical design aspects.
Select simulation software that integrates with your existing CAD tools. Consider platforms like SIMULIA; standalone applications like Abaqus, CST Studio Suite, and XFlow; or explore simulation functionality within your existing CAD software. The key is to ensure they meet your specific simulation needs, such as FEA or CFD.
Incorporate simulation tools early in the design process to identify issues before final validation. Make simulation a continuous part of the workflow to allow for iterative testing and refinement throughout development.
Provide training to ensure your team is proficient with CAE tools. TECHNIA Simulation offers programs that cover basic and advanced simulation techniques, helping engineers integrate simulations into their daily work.
Begin by running simpler simulations on less complex components. This helps your team gain confidence with the tools before tackling more complicated designs.
Establish shared platforms where teams can access real-time simulation data. This improves communication across departments and ensures alignment throughout development.
While simulations reduce the need for prototypes, use physical testing for final validation to ensure simulated results match real-world performance.
Track KPIs like cost savings and time-to-market improvements. Use this data to fine-tune your simulation processes and workflows for better results.
Once successful on one project, apply simulation-driven design across other projects. Use lessons learned to improve efficiency and tackle more complex challenges.
Essential software for simulation-driven design
Abaqus
For advanced engineering simulations and comprehensive analyses.
CST Studio Suite
For designing and analyzing high-frequency components and systems.
XFlow
For simulating and analyzing fluid flow, heat transfer, and related phenomena.
For virtual testing, analyzing, and optimizing product performance.
View our extensive range of software solutions
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Our simulation team are on-hand to provide tailored guidance and support with a deep knowledge of the full SIMULIA portfolio. Reach out to talk to an expert today.